Wednesday, March 29, 2023

rotary screw compressors in Dallas, Texas, compressor repair in Texas, rotary screw general maintenance, 10hp-300hp rotary screw compressors






20HP ROTARY SCREW AIR COMPRESSOR




CURTIS 20HP ROTARY SCREW COMPRESSORS


Standard Available w/iCommand Basic - Voltage / Pressure PSI

  • 200V 3 Phase
    • 3/60/200V 100 PSI - FNB15BXX3HXXX
    • 3/60/200V 125 PSI - FNB15BXX3JXXX
    • 3/60/200V 150 PSI - FNB15BXX3KXXX
    • 3/60/200V 175 PSI - FNB15B8X3LXXX
  • Tri-voltage
    • Tri-voltage 100 PSI - FNB15BXXTHXXX
    • Tri-voltage 125 PSI - FNB15BXXTJXXX
    • Tri-voltage 150 PSI - FNB15BXXTKXXX
    • Tri-voltage 175 PSI - FNB11BXXTLXXX

Base Mounted w/iCommand Basic & Integrated Dryer - Voltage / PSI

  • 200V 3 Phase
    • 3/60/200V 100 PSI - FNB15BXD3HXXX
    • 3/60/200V 125 PSI - FNB15BXD3JXXX
    • 3/60/200V 150 PSI - FNB15BXD3KXXX
    • 3/60/200V 175 PSI - FNB15BXD3LXXX
  • Tri-voltage
    • Tri-voltage 100 PSI - FNB15BXDTHXXX
    • Tri-voltage 125 PSI - FNB15BXDTJXXX
    • Tri-voltage 150 PSI - FNB15BXDTKXXX
    • Tri-voltage 175 PSI - FNB15BXDTLXXX

Stable air pressure, steady airflow and quieter, continuous-duty operation are just a few of the advantages you get with FS-Curtis rotary screw compressors. These smart, compact units also offer better air quality with less oil carryover than reciprocating models. Intuitive controls and diagnostics make them easy to use and service, too. It all adds up to an extremely reliable machine that can run 100% continuous duty, delivering more airflow and better efficiency in a space-saving design — making the Nx Series ideal for automotive, light industrial and other applications that require reliable performance in demanding conditions.

Compact in design, robust in power, the Nx’s smooth, quite operation is ideal for a wide variety of applications ranging from auto body shops to light industrial.

dBA Shield Noise Reduction

Designed for quiet operation.

  • Integration of centrifugal blower and drive motors make for extremely smooth and quiet operation
  • Extra-thick sound insulation reduces noise
  • Can be installed in applications where a quiet setting is important

eCool® Technology

A Cool Innovation Compressors generate heat. FS-Curtis’ exclusive eCOOL technology provides protection from heat and reduces thermal stress.

By combining smart compressor layout with intelligent component selection, eCOOL technology maximizes cooling airflow for greater energy efficiency, improved reliability and increases service life up to 50% longer for motors and electrical components and up to 30-50% longer for bearings, hoses and seals.

The ultimate in system protection and reliability.

  • Protects critical components from compressor-generated heat
  • Extends component life and reduces downtime
  • Compartmentalized air flow design and standard aftercooler

QUALITY COMPONENTS

Built to the highest levels of dependability and reliability.

  • Standard TEFC motor protects compressor from surrounding dirty air, increasing the efficiency and prolonging the life of the motor.
  • Spin-on air/oil separator allows for quick maintenance and results in one-to-three PPM oil carryover. This translates into lower mark-up oil costs and higher quality compressor air. This
    translates into lower make-up oil costs and higher quality compressed air.

SUPERIOR PACKAGE DESIGN

Designed for low cost of ownership and easy service.

  • Space-saving design
  • Pulsation-free air
  • 100% continuous duty
  • Extended service intervals
  • More CFM per horsepower
  • Improved air quality
  • Energy efficiency at full load delivers more air for the money integrated into a smaller footprint
  • Exclusive FS-Curtis airends utilize the latest rotor profile to maximize efficiency




air compressor service near me





214-428-2868


This blog post is going to hopefully answer some of the basic questions about air compressors and air compressor service.  Do your research before you buy or have your compressor service.  Consult your compressor manufacturer before attempting any repair or maintenance. Each compressor is different so you should always consult the manufacturer of your compressor brand should you need expert advice.  Having said that, here are the most common asked questions.

 

 

1. How often should you service your compressor?


PISTON COMPRESSOR



air compressor repair




The process and regularity of compressor service and maintenance depends on the machine. For example, a compressor using petroleum-based oil (piston/ reciprocating compressor) needs an oil-change every 500 hours of service. A good oil for these machines is a high grade teresstic ISO 100 oil...30 weight oil.

 

 

Now, if you do the math...you run your compressor 8 hours per day X 5 days= 40 hours.  At that rate, you would probably need to change your oil out ever 3 months.  Depending on the environment inside your facility, you might need to change out the air filter too.



1B. Do all piston compressors take the same air filter?

ANSWER:  
NO..There are hundreds of different brands and probably hundreds of different air filter manufacturers.  But, many of the big brands do share the same air filter sizes and dimensions.

 

 


air compressor filter



2. How often should you service a rotary screw air compressor?

Answer: You should definitely check with the manufacturer.  Your compressor may require food grade oil or it might require synthetic oil. Typically, most rotary screw air compressors require service every 2,000 hours/ every 4,000 hours and every 8,000 hours.  They require different types of service at these milestones.  Some rotary screw compressors require that you change out the air filter and oil filter every 2,000 hours while other manufactures suggest that you also change out the oil every 2,000 hours.  You may need to change out the separator every 4,000 hours and just change out the oil every 8,000 hours.  Each manufacturer has their own requirements and typically the suggested routine maintenance stickers can be found just inside the cabinet door.  A good rule of thumb is to follow these suggested routine service in-order to keep your warranty on the compressor.

 

So, you ask yourself, why is it so important.  Oil is oil and it's cheap!  I can afford to change out the synthetic rotary oil every time the service light comes on.  Well...Rotary screw oil is NOT CHEAP!!!!!!!

 

 


rotary screw maintenance service




Rotary screw machines can take anywhere from 4 to 50 gallons of oil depending on the size and horsepower of your machine.  The typical cost of OEM rotary screw 5 gallon pail of oil can vary.  

 

Ingersoll Rand: $6500+

Atlas Copco:      $650+

Kaeser:               $600+

Quincy:              $650+

Curtis:               $550+

Champion         $550+

 

 


air compressor oil



 

Of course, you can always shop around and buy some generic oil off the internet and save your company some money, but when it completely destroys your machine, you may be asked to hand in your two resignation.  Also, by putting some generic oil into your machine, you will probably void out the warranty.  When you destroy the air end on your rotary screw, be prepared to fork over thousands and thousands of dollars. 

 

 

 

FYI: We visited a plant in 2019 just outside Dallas, Texas.  They had a two year old Quincy 250HP rotary screw worth around $120,000-$180,000 dollars.  They let some small outfit service their machine with some generic oil and it FLASHED!!!!!!!  Nothing we could do to help them here.  The compressor was toast.....

 

 

 

rotary screw air compressor service near me

 

3. Do air compressors work in the cold?

 

Answer: YES and no.

 

 

 

Air compressor oil tends to become thicker when ambient temperatures are cold, thus reducing its lubrication capabilities. ... Because of this moisture, cold ambient temperatures can lead to freezing up of these lines within the compressor.  To avoid this from happening, you might consider leaving the compressor on all night and crack an air line inside the building.  Or you might try insulating the machine; perhaps build a small building to keep the compressor from freezing.  Rest assured, once the weather warms up, and gets well above freezing, your compressor should work.

4. Will my air dryer work at when at 32 degrees and below?

 

Answer: NO.

 

 

air compressor dryer service near me



 

If the weather dips below 32 degrees Fahrenheit; you might as well turn off your air dryer.  

 

 

 

5. Can I use regular motor oil in my air compressor?

 

Answer.  NO... NO...

 

The manufacturer usually recommends a non-detergent 20-weight or 30-weight compressor oil. A synthetic or standard blend can work on an air compressor if the manufacturer advises you to use it

 

 

 

www.hkaircompressors.com

 

214-428-2868



6. How does an air compressor work?

 

Answer:

An air compressor is a device that converts power (using an electric motor, diesel or gasoline engine, etc.) into potential energy stored in pressurized air tank.  Similar to a car, a crankcase turns, pushing pistons up and down.  The valves oven and close.  The low pressure piston essentially forces the compressed air over to the high pressure piston.  The high pressure piston essentially squeezes the air into the storage tank.



 

air compressor tank



 

7. Do all air compressors need oil?

 

Answer.  Yes and no.

 


air compressor service near me

 


 

For maximum efficiency, a piston chamber needs adequate lubrication, for which oil is used. These are oil air compressors. Oilless compressors do not need oil.

 

8. Which brands are the best air compressors to buy for an automotive shop?

 

Answer: Definitely not these ones!!!!!!!!

 

 



·         PORTER-CABLE 

 

 

·         Hitachi 

 

 

·         Bostitch 

 

·         PORTER-CABLE 

·         Campbell Hausfeld 

·         DEWALT 

·         California Air Tools

Craftsman

Husky 

 

 

The compressors listed above are for blowing up tires, blowing the dirt and dust out of gutters and garage floors and for small pneumatic tools.  A perfect Christmas present for your husband or dad who likes tinkering in his garage.  These compressors are NOT heavy duty industrial compressors.  They don't have the PSI or the CFM to operate a manufacturing facility or an automotive shop.

 

 

air compressors near me



 

Model

HP

Part No.

Pump

Voltage

CFM  

ML5

5

FML05D96BXS-A2L1XX

D96

1/60/230V

19.1

ML5

5

FML05D96BXS-A9L1XX

D96

3/60/200-208V

19.1

ML5

5

FML05D96BXS-A3L1XX

D96

3/60/230V

19.1

ML5

5

FML05D96BXS-A4L1XX

D96

3/60/460V

19.1

ML7.5

7.5

FML07C79BXS-A2L1XX

C79

1/60/230V

28.7

ML7.5

7.5

FML07C79BXS-A9L1XX

C79

3/60/200-208V

28.7

ML7.5

7.5

FML07C79BXS-A3L1XX

C79

3/60/230V

28.7

ML7.5

7.5

FML07C79BXS-A4L1XX

C79

3/60/460V

28.7

ML10

10

FML10D97BXS-A9L1XX

D97

3/60/200-208V

39.8

ML10

10

FML10D97BXS-A3L1XX

D97

3/60/230V

39.8

ML10

10

FML10D97BXS-A4L1XX

D97

3/60/460V

39.8

ML15

15

FML15D97BXS-A9L1XX

D97

3/60/200-208V

49.5

ML15

15

FML15D97BXS-A3L1XX

D97

3/60/230V

49.5

ML15

15

FML15D97BXS-A4L1XX

D97

3/60/460V

49.5

ML15+

15

FML15C89BXS-A9L1XX

C89

3/60/200-208V

55.8

ML15+

15

FML15C89BXS-A3L1XX

C89

3/60/230V

55.8

ML15+

15

FML15C89BXS-A4L1XX

C89

3/60/460V

55.8

ML20+

20

FML20C98BXS-A9L1XX

C98

3/60/200-208V

79.3

ML20+

20

FML20C98BXS-A3L1XX

C98

3/60/230V

79.3

ML20+

20

FML20C98BXS-A4L1XX

C98

3/60/460V

79.3

ML25

25

FML25C98BXS-A9L1XX

C98

3/60/200-208V

82.4

ML25

25

FML25C98BXS-A3L1XX

C98

3/60/230V

82.4

ML25

25

FML25C98BXS-A4L1XX

C98

3/60/460V

82.4

ML30

30

FML30C98BXS-A9L1XX

C98

3/60/200-208V

102.2

ML30

30

FML30C98BXS-A3L1XX

C98

3/60/230V

102.2

ML30

30

FML30C98BXS-A4L1XX

C98

3/60/460V

102.2

 

 

best rotary screw compressors

 


BEST ROTARY SCREW COMPRESSORS:



Model

HP

VOLT 

PSI

CFM

Part Number

NxB30

40

230

100

196

FNB30DXX3HXXX

NxB30

40

460

FNB30DXX4HXXX

NxB30

40

230

125

173

FNB30DXX3JXXX

NxB30

40

460

FNB30DXX4JXXX

NxB30

40

230

150

163

FNB30DXX3KXXX

NxB30

40

460

FNB30DXX4KXXX

NxB30

40

230

175

149

FNB30DXX3LXXX

NxB30

40

460

FNB30DXX4LXXX

NxB37

50

230

100

234

FNB37DXX3HXXX

NxB37

50

460

FNB37DXX4HXXX

NxB37

50

230

125

203

FNB37DXX3JXXX

NxB37

50

460

FNB37DXX4JXXX

NxB37

50

230

150

193

FNB37DXX3KXXX

NxB37

50

460

FNB37DXX4KXXX

NxB37

50

230

175

180

FNB37DXX3LXXX

NxB37

50

460

FNB37DXX4LXXX

NxB30

40

230

100

196

FNB30DXD3HXXX

NxB30

40

460

FNB30DXD4HXXX

NxB30

40

230

125

173

FNB30DXD3JXXX

NxB30

40

460

FNB30DXD4JXXX

NxB30

40

230

150

163

FNB30DXD3KXXX

NxB30

40

460

FNB30DXD4KXXX

NxB30

40

230

175

149

FNB30DXD3LXXX

NxB30

40

460

FNB30EXD4LXXX

NxB37

50

230

100

234

FNB37DXD3HXXX

NxB37

50

460

FNB37DXD4HXXX

NxB37

50

230

125

203

FNB37DXD3JXXX

NxB37

50

460

FNB37DXD4JXXX

NxB37

50

230

150

193

FNB37DXD3KXXX

NxB37

50

460

FNB37DXD4KXXX

NxB37

50

230

175

180

FNB37DXD3LXXX

NxB37

50

460

FNB37DXD4LXXX

 

 



9. What weight oil should I use in my air compressor?

 

Answer: 

 

 

air compressor oil





​Typically, compressor manufacturers will recommend a 20 weight or 30 weight (non-detergent) compressor oil. 

 

 

 

10. How do you change the oil in a piston compressor? Turn the unit off.

 

Answer.

 

 



1.   Turn the power off at the fuse box and lock it out so no one can turn the power back on.



2.   Cover the unit in case of spillage.



3.   Open the drain valve with an open end wrench.



4.   Open the oil intake valve.



5.   Insert a funnel so the oil can drain into a bucket.

 

6.   Drain the oil.

 

7.   Pour the oil into the compressor making sure that you keep your eye on the sight glass located on the pump.  There is a line in the glass.  Make sure that you don’t overfill and definitely don’t under fill. 

 

 

WHAT ARE THE BEST LARGE INDUSTRIAL SCREW COMPESSORS?




BRAND

SERIES

HP

VOLT

PSI

CFM

Part Number

CURTIS

NX SERIES

125

460

100

554

FRD85FUXXB4H1XXXX

CURTIS

NX SERIES

125

460

125

522

FRD85FUXXB4J1XXXX

CURTIS

NX SERIES

125

460

150

465

FRD85FUXXB4K1XXXX

CURTIS

NX SERIES

150

460

100

731

FRD90FUXXB4H1XXXX

CURTIS

NX SERIES

150

460

125

723

FRD90FUXXB4J1XXXX

CURTIS

NX SERIES

150

460

150

544

FRD90FUXXB4K1XXXX

CURTIS

NX SERIES

200

460

100

930

FRD92MUXXB4H1XXXX

CURTIS

NX SERIES

200

460

125

860

FRD92MUXXB4J1XXXX

CURTIS

NX SERIES

200

460

150

770

FRD92MUXXB4K1XXXX

CURTIS

NX SERIES

250

460

100

1218

FRD93MUXXB4H1XXXX

CURTIS

NX SERIES

250

460

125

1050

FRD93MUXXB4J1XXXX

CURTIS

NX SERIES

250

460

150

970

FRD93MUXXB4K1XXXX

CURTIS

NX SERIES

300

460

100

1360

FRD94MUXXB4H1XXXX

CURTIS

NX SERIES

300

460

125

1350

FRD94MUXXB4J1XXXX

CURTIS

NX SERIES

300

460

150

1050

FRD94MUXXB4K1XXXX

CURTIS

NX SERIES

125

460

100

554

FRD85FEXXB4H1XXXX

CURTIS

NX SERIES

125

460

125

522

FRD85FEXXB4J1XXXX

CURTIS

NX SERIES

125

460

150

465

FRD85FEXXB4K1XXXX

CURTIS

NX SERIES

150

460

100

731

FRD90FEXXB4H1XXXX

CURTIS

NX SERIES

150

460

125

723

FRD90FEXXB4J1XXXX

CURTIS

NX SERIES

150

460

150

544

FRD90FEXXB4K1XXXX

CURTIS

NX SERIES

200

460

100

930

FRD92MEXXB4H1XXXX

CURTIS

NX SERIES

200

460

125

860

FRD92MEXXB4J1XXXX

CURTIS

NX SERIES

200

460

150

770

FRD92MEXXB4K1XXXX

CURTIS

NX SERIES

250

460

100

1218

FRD93MEXXB4H1XXXX

CURTIS

NX SERIES

250

460

125

1050

FRD93MEXXB4J1XXXX

CURTIS

NX SERIES

250

460

150

970

FRD93MEXXB4K1XXXX

CURTIS

NX SERIES

300

460

100

1360

FRD94MEXXB4H1XXXX

CURTIS

NX SERIES

300

460

125

1350

FRD94MEXXB4J1XXXX

CURTIS

NX SERIES

300

460

150

1050

FRD94MEXXB4K1XXXX

 

 

 

 

rotary screw compressor service





air compressor service in Dallas, Texas

 

·         Rotary Screw Compressors

 

·         Rotary screw air compressors provide 100% of continuous duty cycle from 5hp to 350hp. The robust compressors from Curtis are a true icon in the compressor industry, known for their longevity and superb warranties. They are also the most energy efficient in the industry. They offer the widest array of compatible control systems to meet the customer’s demand needs.

www.hkaircompressors.com

 

214-428-2868









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